FTTH Cable Manufacturing Line – State-of-the-art Manufacturing System
Have you realized that contemporary glass-fiber cabling setups are capable of running at velocities of up to 190 m/min? Such remarkable performance stems from sophisticated fabrication techniques engineered for rapid manufacturing.
Such setups are constructed to process various cabling forms, such as connection cables and compact buffered wires. Their efficient construction, often under twenty-six meters, renders them perfect for modern facilities.
Incorporation into intelligent production networks secures seamless functioning. Via MES/ERP connectivity, these fiber secondary coating line production lines provide unparalleled accuracy and productivity. This makes them a top choice for enterprises seeking to lead in the fiber optic industry.
FTTH Cable Fabrication System Introduction
Streamlined production systems play a vital role in addressing the increasing requirement for steadfast connections. Such mechanisms aim to manufacture top-grade light-transmitting wires that power modern networks. With advanced technology, they provide for exactness and swiftness in every step of the manufacturing process.
Defining the FTTH Production Line
An FTTH production line is an integrated system for manufacturing FTTH drop cables. They include uncoated strands secured with steel or FRP, merging with safeguard coverings. The result is a robust and effective system for rapid broadband links.
The system is compatible with diverse materials, such as PVC, LSZH, and PE resins. Such adaptability guarantees it satisfies assorted sector requirements. Furthermore, the four-head fiber discharge system offers exact tension management, maintaining stability within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our equipment stands out for its precision and efficiency. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses seeking a competitive advantage in fiber networks.
Key Features of Our FTTH Cable Production Line
Modern manufacturing systems are transforming how optical fibers are manufactured. Our high-tech system combines precision, efficiency, and cutting-edge technology to yield superior outputs. The following outlines the remarkable components that position our system at the forefront.
Exact Extrusion Unit with Fine-tuning Head
Central to our setup is a customized 50mm extruder engineered for exact substance allocation. It guarantees consistent quality in all cables manufactured. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE resins.
With OMRON temperature control, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, making it a cost-effective solution for manufacturers.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.
Automated Take-Up and Line-Receiving System
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, saving time and reducing labor costs.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.
Cutting-edge Innovations Driving Our Manufacturing
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Below, we explore the advanced features that set our equipment apart.
Worldwide Industrial PC and PLC Integration System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It permits meticulous modifications, which improve the standard of every optical fiber made.
With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Superior Stability and Trustworthiness with Leading Brand Elements
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.
The steel wire reinforcement and advanced FTTH cable production line handling mechanisms provide added strength and stability, ensuring that every optical cable meets industry standards for quality and performance.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. This ensures transparency and efficiency throughout the manufacturing process.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.
| Feature | Advantage |
|---|---|
| FiberCAN PLC Control System | Precise adjustments and real-time monitoring |
| 35KW/h Operational Energy Use | Energy-efficient operations |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON Controllers | Long-lasting accuracy |
| ERP Connectivity | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Advanced production setups are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Fabricating FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Movable mold assistance to swiftly alter configurations
- Compatibility with both indoor and outdoor specifications
Manufacturing Tight Buffered and Loose Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Flexibility is a hallmark of our manufacturing system. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Choosing state-of-the-art production solutions brings significant advantages to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Improved Operational Speed and Yield
It guarantees rapid Sheathing line function, producing 7-9km/h outputs based on cable dimensions, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Budget-friendly Fiber Optic Setup Solutions
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Consistent and Uniform Cable Finishing
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Benefit |
|---|---|
| 7-9km/h Output | Increased operational efficiency |
| Efficient Power Usage | Lower energy costs |
| Negligible Attenuation | Superior performance |
| Ergonomic Design Height | Enhanced operator comfort |
Final Thoughts
Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.